MAAG

MAAG Company

The MAAG Group comprises successful and renowned companies, each with their own impressive history. Automatik Plastics Machinery, Ettlinger Kunststoffmaschinen, Maag Pump Systems, Gala Industries, Reduction Engineering Scheer and Xantec Steuerungs- und EDV Technik are today the strong and innovative product brands of the MAAG Group.

The history of the MAAG Group thus begins in the late 19th century, with the establishment of Scheer as a metal foundry and machine factory in Stuttgart, Germany, in 1890. Maag Pump Systems was founded in 1913. Automatik Plastics Machinery was founded in 1947. Gala Industries was founded in 1959, and Ettlinger Kunststoffmaschinen in 1983. The youngest member of MAAG Group – Xantec Steuerungs- und EDV-Technik was founded in 1994. Over the decades, they have all grown into experts in the various fields of polymer production and processing.

All the members of the MAAG Group contribute their supreme expertise and years of experience in developing and manufacturing superb machines, plants, systems, and software – and will continue doing so in the future. The bundling of core competencies, industry best practices, the attentive maintenance of existing business relationships and creation of new ones, all provide the foundations for maximum customer satisfaction throughout the Group.
 

 


ZHULI®

Advanced, cost-effective underwater pelletizing technology

ZHULI® is an underwater pelletizing system with integrated pellet dryer and process water handling, designed to process a wide range of polymers and thermoplastics. The efficient system is characterized by high flexibility and small footprint. ZHULI® is manufactured locally with key components made in Germany. With an installed base of more than 9,000 underwater pelletizing systems, we help our customers to achieve the maximum level of profitability.

Ideal for all thermoplastics

Outputs up to 1,800 kg / h

Fully enclosed system

Small size and user friendly

Quick product exchange

Pellets of excellent quality

Long life
 

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EAC

Electronically Adjustable Pelletizer

The EAC pelletizer for underwater pelletizing offers fully automated control of blade adjustment, positioning, and monitoring, resulting in maximum blade and die face life. Monitoring and adjustment processes are programmed in the Gala PLC controlled system. An optional integrated blade position measuring system for unterwater pelletizer is available, providing indication of blade position and warning of the need for a blade change.

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MAP

Manually Adjustable Pelletizer

The Manually Adjustable Pelletizer (MAP), a underwater pelletizing application, features a manual adjusting wheel to position the blades against the die plate. This simple blade adjustment design of the underwater pelletizer provides visual blade wear indication and maximum control of blade position. The unique design of the axial advance system replaces the need for a bearing housing assembly. The MAP design requires only one long life thrust bearing for accurate adjustments.

Easy blade adjustment

Application flexibility
 

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LPU® Laboratory Pelletizing System

Pellet Processing Systems for the Plastics Industry

Gala’s LPU® Laboratory Underwater Pelletizing System is specifically designed for laboratory developmental work, market sampling, and light pellet production on materials such as PE, PP, ABS, PA 6, PA 6.6, PET, PBT, PPO, and more. The system is designed for pelletizing rates up to 100 kg/h (20–220 lbs/hr), depending on the material for underwater pelletizing processes.

Easy to clean

Simple and easy operation

Lightweight, portable

Affordable
 

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PEARLOFLEX SYSTEM®

Underwater Pelletizing System for frequent product and color changes up to 500 kg per hour

The PEARLOFLEX SYSTEM® for underwater pelletizing has been specifically designed to process polymers and thermoplastics and produces first-class spherical pellets. This extremely efficient and flexible underwater pelletizing system is applied in the production of compounds, masterbatches, engineeringg plastics, recyclate, organic and wood polymer composites, thermoplastic elastomers, and more.

Proven technology

Compact design

Changeover valve, pelletizer, dryer

Optionally with melt pump and / or filtration system

Easy operation

High flexibility

Automated (EAC)

Various water filtration options
 

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PEARLO®

Underwater pelletizers for highly profitable throughput rates of up to 36,000 kg per hour

The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer CYCLO® and produces first-class spherical pellets. 

Excellent quality of pellets

Opening / closing the cutting chamber with one hand

Quick product change

Unrivaled long life

Maintenance free automatic (EAC)
 

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Strand Cooling Belt PFS

Unlike conventional extrusion in a water bath, the Strand Cooling Belt PFS does not require manual threading of  strands. Strands are deposited directly on the conveyor belt and automatically conveyed to the strand pelletizer. The cooling is done by special air nozzles with high cooling capacity.

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PRIMO PFS

The widely tried and proven dry-cut strand pelletizer produces top quality cylindrical or micro-pellets, which are ideal for further downstream processing. Its compact design makes the strand pelletizer very suitable for lab applications. The variable system configuration enables a perfect adaptation to the product being processed with high flexibility when changing products

Particle size distribution

Homogeneous pellet shape

Quick and easy cleaning

Process space

Geometry for optimal cut

Length setting

Process data monitoring

Easy scaling
 

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P-USG

Underwater strand pelletizing system for cost-effective production – P-USG

The P-USG underwater strand pelletizing systems made by MAAG Automatik have been particularly designed for both the production of virgin polymers with lower throughput rates and for recycling applications. The simple design of the strand pelletizing machine stands for engineeringg reduced to the essentials while featuring high process stability and pellet quality.

Consistent outstanding pellet quality

Automatic strand lacing on start-up and during production

Operating speeds up to 250 m/min

Excellent quality of the feed tools and cutting tools

Simple operation

 

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Bullet Series Strand Pelletizer

Pelletizer for dry cutting of strands for premixes, mixtures and extrusions

The Bullet series was created to combine the cutting geometry of the Conair 304 with the innovative features of the Scheer "E-Series" pelletizer. The combination of two market leaders in the basic design results in a spring dry cut pelletizer that is easier and faster to clean and repair.

Conair design and Scheer technology

Easy operation

Short cleaning time

Small dimensions

Recessed electrical panel

Push-Pull knives

Lower feeder with self-tensioning

Optional dual drive

Optional tungsten carbide rotor

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Dry Cut “WD” Series

Underwater and dry cut pelletizing system – Dry Cut “WD” Series

The Dry Cut “WD” Series Waterslide pelletizing systems and dry cut strand pelletizing system have been developed to allow for a wide variety of materials to be run with little or no operator assistance. Strand conditioned water is used to improve pellet quality.

Increased production

More compact dimensions

High Quality

Long life
 

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PRIMO 100/200 E

Strand pelletizing systems for utmost flexibility during production

The dry cut strand pelletizers of the PRIMO E series are characterized by maximum flexibility. Variable system configurations allow for optimal matching with your specific production requirements and also provide utmost flexibility in terms of product changeover. The cylindrical pellets convince with their consistently high quality and are idealy suitable for further processing.

Compact dimensions

Quick tool change

Suitable for soft, brittle and abrasive polymers

Dual Drive

Easy access for cleaning

Upper feed roller
 

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