Dynisco’s Vertex melt pressure sensor innovation matches or exceeds the performance of the traditional sensor. The big differences are that Vertex is more robust, much faster, and significantly friendlier to the environment. The direct measurement tip is a simple and elegant design with a more robust diaphragm. Direct measurement of the process reduces errors that are transferred by complicated internal support structures, transmission fill materials, or moving pushrods. The diaphragm thickness is pressure range dependent and can be up to 7.5 times thicker than a traditional sensor. Add to these features, a diaphragm composition of Inconel 718 coated with the corrosion and abrasion resistant properties of Dymax® and experience the true definition of a robust sensor that has proven to increase the life of the sensor and significantly lowers the cost of ownership. Vertex design innovation also extends to the speed of response of the sensor. Faster processes and controls demand faster sensing measurements. Vertex is many times faster than traditional sensors improving real-time production.
Environmental regulations and community conscientiousness are driving sustainability policies and programs in large and small companies. Waste stream reduction and longer life cycles are good for the environment and the budget. There is no mercury, no NaK, no oil, no Gallium, no fill material what-soever. Vertex is also RoHS compliant. Vertex sensors are designed to work with universal pressure indicators. HART digital communication is available for more extensive diagnostics and remote configuration. An optional Type J or K thermocouple is available to provide a melt temperature signal as well as a 4-20 mA temperature output. Vertex is equipped with a 1/2-20 UNF for installation in standard transducer mounting holes. An adapter is also available to install 1/2-20 UNF units into a Button Seal application. A sealed welded shell and electrical connection are available if washdown capability is needed for food or medical applications (not available if thermocouple option TCx is selected).
VERTEX -Melt pressure sensor in a design with a fixed stem
VERTEX -Melt pressure sensor in a design with a fixed stem
VERTEX - Melt pressure sensor in a design with a flexible capillary
VERTEX - Melt pressure sensor in combined design with temperature sensor
VERTEX -Melt pressure sensor in a design with a fixed stem
VERTEX - Melt pressure sensors series
Configure your own product, according to your requirements and needs. If you are not sure about the configuration, tell us in the notes the necessary information about the existing sensor or product, even a competitor. We will be happy to help you find an alternative Dynisco product. If your request is urgent, let us know, we will do our best to help you resolve this situation to your satisfaction as quickly as possible. If we have all the information, we are able to offer a model with minor differences, which is in stock and you can have the necessary product the next day.
The pressure range for Vertex is now available from 250 - 10,000 PSI. Vertex is more accurate within our Polymer Test equipment than any other mercury-filled sensor and is ideal for industrial applications that require low pressure. Not only is this an overall improvement to one’s process, but it helps with customers that are focused on sustainability and zero-waste.
Rigid Stem pressure sensors are easily installed into the mounting hole of the production line, ensuring a simple and robust design that is suitable for applications where the sensor is not exposed to radiant heat from the line and the electronics are not subjected to extreme temperatures. We do not recommend installing these sensors in a vertical position above the line (12 o'clock position), as radiant heat can negatively affect the sensor's electronics lifespan. In such cases, we recommend using a sensor design with a flexible capillary, which allows the electronics to be diverted away from the radiant heat, ensuring a long sensor life. The main advantages of this type of sensor include resistance to impacts and vibrations, enabling them to withstand mechanical stress, which increases their lifespan and reduces the need for maintenance. They also feature high accuracy, ensured by quality materials and advanced measurement technology, which is crucial for efficient process control.
Pressure sensors with flexible capillaries represent a professional solution suitable for applications with limited space or exposure to radiant heat from heating elements in production lines. Thanks to the thoughtful extended design, the sensor's electronics are located out of reach of the radiant heat source, reducing the risk of damage.
The flexible capillary is designed to be resistant to damage and allow a high degree of bending, which facilitates installation and handling of the sensor. It is essential to properly secure the sensor head to the included adapter, which is part of the package. To achieve optimal performance, we recommend placing the adapter on a part of the machine where unwanted vibrations or shocks do not occur, as these could negatively affect the sensor.
The length of the rod and flexible capillary can be customized according to individual needs, as well as other optional components. This ensures maximum flexibility in integrating the sensor into a wide range of industrial applications.
Combined pressure sensors with flexible capillaries represent a professional solution suitable for applications with limited space or exposure to radiant heat from heating elements in production lines. Thanks to the thoughtful extended design, the sensor's electronics are located out of reach of the radiant heat source, reducing the risk of damage.
Additionally, these sensors are equipped with a temperature sensor, allowing the customer to choose the type of sensor, whether it is a type J, K thermocouple, or an RTD (pt100). By selecting a compatible sensor for temperature measurement, the customer obtains information about the melt temperature from a single process connection, increasing measurement efficiency and accuracy.
The flexible capillary is designed to be resistant to damage and allow a high degree of bending, which facilitates installation and handling of the sensor. It is essential to properly secure the sensor head to the included adapter, which is part of the package. To achieve optimal performance, we recommend placing the adapter on a part of the machine where unwanted vibrations or shocks do not occur, as these could negatively affect the sensor.
The length of the rod and flexible capillary can be customized according to individual needs, as well as other optional components. This ensures maximum flexibility in integrating the sensor into a wide range of industrial applications.
| Input, Excitation: | mV/V: 10-12VDC; mA; voltage 16-36VDC |
|---|---|
| Diaphragm Operating Temp. Range1: | -40°F to +752°F (-40°C to +400°C |
| Electronics Operating Temp. (Max): | 185°F (85°C) |
| Zero Shift (Electronics Temp.): | 0.012%/°F (0.022%/°C) |
| Span Shift (Electronics Temp.): | 0.012%/°F (0.022%/°C) |
| Hex/Transition Temp. (Max): | 300°F (150°C) |
| Zero Shift (Hex Temp.): | 0.022%/°F (0.039%/°C) |
| Overload Pressure Rating: | 1.5x FPS |
| Pressure Ranges (PSI): | 2.5C, 5C, 7.5C, 1.0M, 1.5M, 3M, 5M, 7.5M or 10M |
| Pressure Units: | PSI, Bar, Kg/cm2 , MPa, KPA |
| Zero Balance Adjustment (±% FSO): | mV/V: na; mA: ±3%, Voltage ±20% |
| Zero Balance Setting (±% FSO): | mV/V: 10%; mA: ±3%, Voltage ±3% |
| Insulation Resistance: | mV/V: 100 MΩ @50VDC |
| Internal Shunt Calibration (R-Cal): | 80% FSO ±1% FSO |
| Zero Shift (Process Temp. Change): | 1.0%/100°F (2.0%/100°C) |
| Diaphragm Wetted Parts: | Inconel 718, DyMax® coated |
|---|---|
| Mounting Torque: | 250 in-lbs recommended, 500 inlbs max |
| Temp. Sensor (Optional): | Type J or Type K thermocouple (available on flex units only) |
| Ingress Protection: | IP54 (IP67 if welded and temperature sensor code is NTR) |
| CE: | Directive 2004/108/EC |
|---|---|
| ISO: | ISO9001:2008 production environment |
| RoHS 1: | Directive 2011/95/EC |
| RoHS 2: | Directive 2011/65/EU |
| ATEX IS: | Intrinsically Safe |
1 Diaphragm Operating Temp. Range refers to the functional limits of the snout tip. Refer to the manual for greater detail on the operating compensated temperature ranges of the diaphragm tip, flex and electronics.
Installation of transducers into improperly cleaned or sized holes is one of the major causes of damage to these instruments. With this kit, the .312" tip diameter hole, the 45 degree seating surface, and the .451" hole can be cleaned. The kit includes a gauging plug which is used to verify that the hole has been correctly machined and cleaned. M10 and M18 cleaning kits also available.
The Dynisco Transducer Mounting Hole Machining Tool Kit contains all of the necessary drills and taps to prepare a standard 1/2 - 20 UNF transducer mounting hole and the 45 degree seat. All tools included in this kit are made of premium grade, high strength tool steel. Care should be taken in the use of proper speeds and feeds, lubricants, and a method to assure continual alignment of each progressing tool. M10 and M18 kits are also available.
1480 is a universal pressure or temperature indicator with one or double configurable alarm as well as optional linear retransmission of the displayed process. Ideal for use in extrusion applications.
Indicator 1490 is a universal device with one or two configurable alarms, optional linear process variable retransmission, optional pressure sensor power supply, and optional Modbus communication.
The Dynisco UPR900 is a compact 1/4 DIN process indicator. The UPR900 can display your preferred production process values. Optional secondary input for displaying the temperature or pressure of the polymer melt all in one place. The secondary input can be a strain gauge to measure the differential pressure in the process. The UPR900 contains two standard assigned alarms with the option to add a third alarm.
The ATC 990 series controller is a time-tested product that has received a new design and new functions. Compared to classic features such as pressure, temperature and alarm setting options, these new models are enhanced with the ability to monitor and record parameters to a USB drive, the undeniable advantage is the large display and interactive environment when setting up the controller.
The PPS1210 pressure calibration pump with heated pressure port enables fast and accurate inspection of melt pressure sensors directly in the laboratory or directly in the factory. Thanks to its compact dimensions, it is easily portable.
These cables are used to connect Dynisco pressure sensors to a 6-pin connector. The cables provide the electrical connection between the sensors and the indicators or controllers. The kits consist of a Bendix bayonet connector and a six-core shielded cable.
These cables are used to connect Dynisco pressure sensors to a 6-pin connector. The cables provide the electrical connection between the sensors and the indicators or controllers. The kits consist of a Bendix bayonet connector and a six-core shielded cable.
Separate Bendix connectors. In the variant of the 6-pin connector.
Separate Bendix connectors. In the 8-pin connector variant.
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