Palletizing systems for the production of polymers
Pelletization plays an important role in the production and processing of polymers. The right pelleting system for the application is crucial. That is why MAAG offers pelletizing systems and pelletizing solutions designed for a wide range of different processing methods, such as the production of blends, the production of premixes, the production of virgin polymers and the processing of recycled materials. Pellet solutions offer safe, efficient and profitable processing of standard plastics, biopolymers, hot melt adhesives and rubber bases. MAAG also offers methods for processing recycled plastics and systems for the production of plastic pellets. All MAAG pelleting systems from Gala, Reduction Engineering Scheer and Automatik provide maximum flexibility as required by today's polymer industry. The design concepts of MAAG pellet machines meet the requirements for polymers of various pellet sizes and pellet shapes. In addition to underwater pelleting and strand cutting systems, MAAG also offers a drip process for dust-free pellets.
PEARLOFLEX SYSTEM®
Underwater Pelletizing System for frequent product and color changes up to 500 kg per hour
The PEARLOFLEX SYSTEM® for underwater pelletizing has been specifically designed to process polymers and thermoplastics and produces first-class spherical pellets. This extremely efficient and flexible underwater pelletizing system is applied in the production of compounds, masterbatches, engineeringg plastics, recyclate, organic and wood polymer composites, thermoplastic elastomers, and more.
Proven technology
Compact design
Changeover valve, pelletizer, dryer
Optionally with melt pump and / or filtration system
Easy operation
High flexibility
Automated (EAC)
Various water filtration options
PEARLO®
Underwater pelletizers for highly profitable throughput rates of up to 36,000 kg per hour
The PEARLO® underwater pelletizer has been designed to process a wide range of polymers and thermoplastics. PEARLO® works perfectly with our process water system PURO® and pellet dryer CYCLO® and produces first-class spherical pellets.
Excellent quality of pellets
Opening / closing the cutting chamber with one hand
Quick product change
Unrivaled long life
Maintenance free automatic (EAC)
Belt-Cooling Pelletizing System PFS Series 30
The Belt-Cooling Pelletizing System PFS is specially designed for water soluble and brittle formulations. The variable system configuration enables perfect adaptation to the product being processed and guarantees continuous manufacturing. Even elastic and very flexible polymers can be handled by the belt system in a simple and efficient way. The system produces top-quality cylindrical pellets or micro-pellets which are ideal for further downstream processing.
Strand Cooling Belt PFS
Unlike conventional extrusion in a water bath, the Strand Cooling Belt PFS does not require manual threading of strands. Strands are deposited directly on the conveyor belt and automatically conveyed to the strand pelletizer. The cooling is done by special air nozzles with high cooling capacity.
PRIMO PFS
The widely tried and proven dry-cut strand pelletizer produces top quality cylindrical or micro-pellets, which are ideal for further downstream processing. Its compact design makes the strand pelletizer very suitable for lab applications. The variable system configuration enables a perfect adaptation to the product being processed with high flexibility when changing products
Particle size distribution
Homogeneous pellet shape
Quick and easy cleaning
Process space
Geometry for optimal cut
Length setting
Process data monitoring
Easy scaling
Bullet Series Strand Pelletizer
Pelletizer for dry cutting of strands for premixes, mixtures and extrusions
The Bullet series was created to combine the cutting geometry of the Conair 304 with the innovative features of the Scheer "E-Series" pelletizer. The combination of two market leaders in the basic design results in a spring dry cut pelletizer that is easier and faster to clean and repair.
Conair design and Scheer technology
Easy operation
Short cleaning time
Small dimensions
Recessed electrical panel
Push-Pull knives
Lower feeder with self-tensioning
Optional dual drive
Optional tungsten carbide rotor
PRIMO 100/200 E
Strand pelletizing systems for utmost flexibility during production
The dry cut strand pelletizers of the PRIMO E series are characterized by maximum flexibility. Variable system configurations allow for optimal matching with your specific production requirements and also provide utmost flexibility in terms of product changeover. The cylindrical pellets convince with their consistently high quality and are idealy suitable for further processing.
Compact dimensions
Quick tool change
Suitable for soft, brittle and abrasive polymers
Dual Drive
Easy access for cleaning
Upper feed roller
BAOLI
Dry cut pelletizing and strand pelletizing for compounding and recycling processing
Supported by bearings on both sides, the BAOLI dry-cut strand pelletizer for strand pelletizing and dry cut pelletizing produces cylindrical pellets of excellent quality ideally suited for further processing. BAOLI offers three machine sizes with working widths of 100 mm,
Cutting rotor supported by bearings on both sides
Maintenance-friendly – easy to clean
User-friendly
Reliable
Economic to run and cost-effective
BAOLI S
Strand pelletizing for dry cut processing
Successfully applied by hundreds of customers in China and abroad, the proven BAOLI strand pelletizers produce the highest quality of cylindrical pellets or micro pellets, ideally suited for further dry cut processing. BAOLI is specifically used for strand pelletizing of compounds, blends, and masterbatches.
Profi table production due to very high machine availability with wear-resistant cutting tools
Simple, efficient cleaning and maintenance as well as fast product changeover
Consistently high pellet quality
Highest reliability due to very long life time based on enhanced quality of all pelletizer components
More than 60 years of expertise in strand pelletizing and comprehensive service
Dry Cut “WD” Series
Underwater and dry cut pelletizing system – Dry Cut “WD” Series
The Dry Cut “WD” Series Waterslide pelletizing systems and dry cut strand pelletizing system have been developed to allow for a wide variety of materials to be run with little or no operator assistance. Strand conditioned water is used to improve pellet quality.
Increased production
More compact dimensions
High Quality
Long life
EBG Belt Conveyor Pelletizing System
Dry cut pelletizing and strand pelletizing system - EBG Belt Conveyor Pelletizing System
The belt conveyor pelletizing system EBG is specifically designed for the compounding of water-sensitive or highly filled (> 60 %) or fragile products in strand pelletizing and dry cut pelletizing. Variable system configuration permit a perfect adaptation to the product to be processed. Using the belt conveyor, even elastic and very flexible polymers may be handled easily and efficiently.
Wide processing window
Retro-fitting to existing pelletizing lines possible
Due to linear pelletizer feed, no strand breaks
Very slow drawing speed possible, starting at 8 m /min – Strand cooling by air, water, or both
Processing belt adaptable to different pelletizing heights
JSG
Automatic dry cut strand pelletizing system and dry cut belt conveyor pelletizing system – JSG
The proven JSG strand pelletizing systems are designed to achieve highest throughput rates in plastics compounding. The JSG systems produce cylindrical pellets of perfect quality for automatic dry cut strand pelletizing systems and dry cut belt conveyor pelleitizing systems, ideally suitable for further processing. Variable system configurations allow for optimal adaptation to the material to be processed.
Stability of the production process
Minimum residual humidity
Outputs up to 9,000 kg / h
Excellent quality of pellets
Perfectly customizable
Very long service life
Low demands on employees