Injection Series

PT4654XL - Sensor model for injection molding applications

PT 4654XL

The PT4654 models are ideal for measuring melt pressure in a nozzle or manifold for injection applications. The flexible capillary extends from its electronics housing to the installed tip in the machine melt, which guarantees unrivaled strength and extended sensor life.
Each model has a built-in signal amplifier, which has a 4-20 mA output signal for data acquisition or SPC / SQC control programs. The amplified signal offers better immunity to interference than standard mV / V signals. The sensors are supplied as standard with a 1 / 2-20 “UNF-2A process connection and a durable Inconel 718 membrane. Thanks to the cap nut, installation is very easy even in areas with limited access.
 

Melt pressure sensor in design with exposed capillary XL

Melt pressure sensor in design with exposed capillary XL

Sensor terminal and compatible cable connector

Sensor terminal and compatible cable connector

Adjusting screws - used to adjust the zero and upper range of the sensor

Adjusting screws - used to adjust the zero and upper range of the sensor

Detail - Bayonet cable connector Amphenol 6-PIN

Detail - Bayonet cable connector Amphenol 6-PIN

Inquiry system 

Configure your own product according to your requirements and needs. If you are unsure of the configuration, provide us in the notes the necessary information about the existing sensor or product, even a competitor. We will be happy to help you find an alternative Dynisco product. If your request is urgent, let us know. We will do our best to help you resolve this situation to your satisfaction as quickly as possible. If we have all the information, we are able to offer a model with minor differences, which is in stock and you can have another product available the next day.

If you need more information do not hesitate to contact us.

Dynisco Configuration Code:


PERFORMANCE CHARACTERISTICS

 
Output signal:
4-20 mA 
 
Sensor power supply:
14 - 36 Vdc
 
Accuracy*:
± 1.0% FSO (Including linearity, repeatability and hysteresis)
Repeatability: ± 0.2% FSO

Overload pressure:

2x FSO
Pressure ranges (psi): 0-3,000, 0-5,000,  0-7,500, 0-10,000,  0-15,000, 0-20,000
Pressure units: PSI
Zero setting (±% FS): ±5% FSO
  Bridge resistance: Vstup: min. 345 ohmů; Výstup: 350 ohmů ± 10%
  Insulation resistance: 1000 megohms @ 50 Vdc
  Internal calibration of R-Cal: 80% FSO ±0.5%

TEMPERATURE AND MECHANICAL CHARACTERISTICS

Sensor technology:
4-arm tensometric Wheatstone bridge
Maximum membrane temperature:
400°C
Zero shift (due to temperature):
36 psi/100°C
  Maximum temperature of the electronics housing: -29°C to +85°C
 

Zero shift
(due to electronics temperature):

± 0.10% FS/ºC max
 

Range offset
(due to electronics temperature):

±0.02% full scale/°F
  Mounting torque: 500 inch/lbs. max
  Temperature sensor (optional):  
  Material in contact with the medium: Inconel 718




 

Torque wrench Wera 20 - 100 Nm

Torque wrench Wera 075611 Click-Torque B 2 with switch ratchet 3/8 "(20 - 100 Nm)

Wera Click-Torque torque wrenches are supplied as switch ratchets (with connection dimensions 1/4 ", 3/8", 1/2 "and 3/4") or with clamping for socket tools (9x12 mm, 14x18 mm) for tightening torques from 2.5 Nm up to 1,000 Nm.
All Wera Click-Torque torque wrenches manufactured in accordance with DIN EN ISO 6789 are supplied with a declaration of conformity.

Transducer Mounting Hole Cleaning Tool Kit

Installation of transducers into improperly cleaned or sized holes is one of the major causes of damage to these instruments. With this kit, the .312" tip diameter hole, the 45 degree seating surface, and the .451" hole can be cleaned. The kit includes a gauging plug which is used to verify that the hole has been correctly machined and cleaned. M10 and M18 cleaning kits also available.
 

Transducer Mounting Hole Machining Tool Kit

The Dynisco Transducer Mounting Hole Machining Tool Kit contains all of the necessary drills and taps to prepare a standard 1/2 - 20 UNF transducer mounting hole and the 45 degree seat. All tools included in this kit are made of premium grade, high strength tool steel. Care should be taken in the use of proper speeds and feeds, lubricants, and a method to assure continual alignment of each progressing tool. M10 and M18 kits are also available.

1480 Panel Indicator

1480 is a universal pressure or temperature indicator with one or double configurable alarm as well as optional linear retransmission of the displayed process. Ideal for use in extrusion applications.

1490 Panel Indicator

Indicator 1490 is a universal device with one or two configurable alarms, optional linear process variable retransmission, optional pressure sensor power supply, and optional Modbus communication.

UPR 900 Panel Indicator

The Dynisco UPR900 is a compact 1/4 DIN process indicator. The UPR900 can display your preferred production process values. Optional secondary input for displaying the temperature or pressure of the polymer melt all in one place. The secondary input can be a strain gauge to measure the differential pressure in the process. The UPR900 contains two standard assigned alarms with the option to add a third alarm.

ATC990 Process Controller

The ATC 990 series controller is a time-tested product that has received a new design and new functions. Compared to classic features such as pressure, temperature and alarm setting options, these new models are enhanced with the ability to monitor and record parameters to a USB drive, the undeniable advantage is the large display and interactive environment when setting up the controller.

PPS1210 calibration pump

The PPS1210 pressure calibration pump with heated pressure port enables fast and accurate inspection of melt pressure sensors directly in the laboratory or directly in the factory. Thanks to its compact dimensions, it is easily portable.

Certification & Approval

EU Declaration of Conformity for Flush Mount mA Output

ISO 9001:2015

EAC - The Eurasian Conformity mark 

GOST Approval 

RoHS Compliance Fact Sheet

Safety Integrity Level - SIL2