MAAG

MAAG

MAAG Group is a global supplier of integrated systems for polymer processing. It has long been among the leading providers of solutions for melt pumps and melt filtration, pelletizing systems, pulverizing technologies, and recycling systems. The Group manufactures in Switzerland, Germany, Italy, the USA, and China, maintains sales representation in additional countries, and employs more than 1,500 people. MAAG is a company of Dover Corporation (NYSE: DOV) within the Pumps & Process Solutions segment.

Polymer processing Pumps & filtration Pelletizing Pulverizing Recycling

What MAAG addresses in practice

In modern polymer operations, it is essential to maintain a stable process, consistent quality, and the ability to respond quickly to changes in material and production conditions. MAAG builds on a “masterly overview” – broad expertise across the process steps that enables the company to design solutions “from a single source” and align components into a fully integrated system.

Typical solutions combine gear pumps (flow/pressure stabilization), melt filtration (contaminant removal and process stability), pelletizing systems (various pellet shapes and types), and, depending on the application, also pulverizing and recycling solutions.

The Group is represented in the market by a portfolio of brands: AMN, AUTOMATIK, ETTLINGER, GALA, MAAG, REDUCTION, SCHEER, WITTE, XANTEC.

  • More stable processes and quality through alignment of pumps, filtration, and downstream technologies
  • Higher throughput and efficiency thanks to systems engineered as an integrated whole
  • Support across the equipment lifecycle – service, spare parts, upgrades, training

Company headquarters 

MAAG – headquarters in Oberglatt (illustrative photo)
MAAG Group’s headquarters are located in Oberglatt near Zurich (Switzerland).

Portfolio: systems and solutions for polymer processes

MAAG Group provides integrated solutions for the polymer, chemical, petrochemical, pharmaceutical, and food industries. The core portfolio includes gear pumps, filtration systems, pelletizers, dryers, pulverizers, and recycling systems. The emphasis is on quality, performance, and worldwide service support.

Pumps & filtration

Solutions for stable and reliable polymer processing, including demanding operating conditions. Gear pumps are typically used to stabilize the process, while filtration systems / screen changers help maintain melt quality and protect downstream equipment.

Pelletizing, pulverizing, recycling

Pelletizing technologies for various output requirements (pellet shape/size depending on the process), as well as technologies for powder production and recycling solutions where operational reliability and stable output are critical (supported by robust service capabilities).

Services and technical support

MAAG follows a “holistic” service approach: fast availability of genuine spare parts, regular inspections and maintenance, repairs, modernization and upgrades, operator training, and a service network (e.g., rotor sharpening centers). The objective is to keep machines productive and state-of-the-art throughout their service life.

MAAG summary

Focus – integrated solutions for polymer processes (pumps, filtration, pelletizing, pulverizing, recycling)

Global footprint – manufacturing in multiple countries, 1,500+ employees, broad network of locations

Group brands – AMN, AUTOMATIK, ETTLINGER, GALA, MAAG, REDUCTION, SCHEER, WITTE, XANTEC

Service – spare parts, repairs, maintenance, training, upgrades + service network (e.g., sharpening centers)


Centrifugal Dryer for Recycled Products

Centrifugal Dryer for Recycled Products

Pellet dryer designs are based on current product rate testing. Gala has been conducting extensive testing on our centrifugal recycled plastic pellet dryers at full production rates since early 2007.

Door timed interlocks
Easy access
FEA designed
Clean operation
Low noise emissions
Low energy consumption
Suitable for various applications
Minimum floor space
Proven reliability

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High-Capacity Model

MAAG/Gala is the market leader for high capacity dryers. Large resin producers have the need for high capacity, continuous operation pellet dryers. By utilizing patented processes and innovative equipment designs, MAAG/Gala is capable to manufacture centrifugal pellet dryers with outputs up to 150 metric tons per hour (330,000 lbs/hr). Design innovations such as segmented rotor designs, wedge wire rotor screens, leak proof bearing seals in combination with high quality steel options assure our customers highest reliability. All MAAG/Gala pellet dryers are supplied with door timed interlocks and local power disconnect for operator safety.

Heavy duty construction

Designed for high capacity, continuous use

Designed for long-term production

Door safety interlocks

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CENTRO centrifugal dryer

Energy-efficient drying with minimal required space

The CENTRO series of dryers is suitable for use with both underwater pelletizing and underwater strand pelletizing systems. Well thoughtout and highly accessible components, such as the core rotor device, serve to provide excellent operating characteristics and efficient servicing.

Excellent pellet quality

Compact design

Pneumatic interlock

Integrated pre-dewatering

Easy exchange

Special design

Adjustable rotor speed

Self-cleaning system

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Model SC - Self-Cleaning

Self-Cleaning

The Gala Self-Cleaning Pellet Dryer is designed to achieve a high degree of self-cleaning which will reduce the otherwise common downtimes to a minimum. In most cases, this centrifugal pellet dryer does not need to be cleaned and nor opened to prepare the system for a color change. 

Easy to clean

Low noise

Isolated housing

Safety interlock timed by the door

Output up to 2,500 kg / h
 

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EA - Easy Acces

All members of the EASY ACCESS centrifugal pellet dryer series from Gala offer wide doors which permit easy, convenient and safe access for internal cleaning and maintenance. All Gala pellet dryers are supplied with door timed interlocks and local power disconnect for operator safety in polymer manufacturing.

Easy to clean

Low maintenance

Large, wide door

Safety interlock timed by the door

Output from 1,000 kg / h to 85,000 kg / h
 

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COLORex Color Mixer

Ambient pulverizer and color pulverizer – COLORex Color Mixer

The COLORex Color Mixer is used to mix product in-line with a ambient pulverizer and color pulverizer to eliminate the cleaning time of a central mixer. It can also be used off-line with a loader system and multiple feeders. The mixer

COLORex Color Mixer is portable, easily moved to alternate locations

On Demand Color (portable, versatile)

Eliminates Batch Mixing

Changeover time decreased (i.e. from black to yellow in under 1 hour)

No confined space permits needed

Color straight from the pulverizer or a weigh station

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Disposable Disc Technology

Disc mill perfomance with reduced operation costs for pulverizer disc technology

Our technically sophisticated systems of disc mills use liquid nitrogen to cool down a feed material prior to and/or during milling to either help prevent its melting or decomposition, or achieve embrittlement in the pulverizer discs. Because each product is unique, throughput rates will vary.

Lower cost of operation

Light weight for easy handling

Reduced shipping cost

Increased airflow for better cooling

Retrofit kits for existing RE pulverizers

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Pulverizing System 85XLP

The plastic cryogenic pulverizer with the ideal solution for in-house production 

The Reduction Engineering pulverizer 85XLP, with its compact design, is the perfect fit for the medium throughput range or the ideal solution for in-house production. This unit of the cryogenic plastic pulverizer, with its integrated PLC controls, assures fully automatic production at a high level with very little operating effort. As with all Reduction Engineering pulverizers, this air-cooled pulverizer incorporates our state-of-the-art technology that facilitates quick clean-downs and change-over times.

Energy efficient

Shim-less gapping of discs

Small footprint

Remote access to machine interface

Best control of particle size distribution

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Lab Pulverizer REX tech

The plastic cryogenic pulverizer is manufactured for cryogenic operation 

The REX tech, our lab scale pulverizer, makes sampling and trials for R&D fast and simple. Depending on the selected equipment, the REX tech can be cooled with ambient air or nitrogen. This versatile cryogenic plastic pulverizer can service a wide variety of applications in which top-quality sample powders are required. Almost anything can be trialed on this unit – engineered resins, rubber, adhesives, pharmaceuticals, and food grades on the lab pulverizer.

Elimination of outside services for trials

Less waste for in house testing

Ambient & Cryogenic ready

Versatile hopper design for inlet/outlet

Small footprint, equipped with casters for easy portability

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BATCH SAMPLER

Compact, fully automatic pellet sampling unit

Whether raw material or end product, modern industry often produces large quantities of bulk material. Regular analyses are required to ensure that pellets meet your quality standards. The BATCH SAMPLER is a compact, fully automatic system taking pellet samples by means of a suction lance at the end of the classifier.

Minimal maintenance

Flexible positioning

Automatic sampling 2 to 5 kg

Integrated gravimetric control

Integration into existing process management

Compactly built and flexible positioning, IP 55 protection

Plug and Play

One button control
 

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AUTO PELLET SAMPLER

Innovative pellet sampling unit for laboratory applications

The AUTO PELLET SAMPLER is designed for the lab or any other designated place where pellet samples from the production are needed. The fully automatic sampling system transports a container specially developed to collect pellets from the classifying sieve to the measuring device – overcoming several floors or distances of up to 300 m is no obstacle.

Compact design and flexible placement

Easy to use and automatic cleaning

Low maintenance

Automatic sample of up to 2 kg of pellets from several production lines
 

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COLOR CONTROL

Efficient process control and color measurement on the pellets

The COLOR CONTROL system was developed for online color measurement directly on the pellet and is one of the most modern online color measuring systems in the world.

Fast measurement: <2 minutes

Contactless measurement

Only 35 ml of measuring material

Bad ones are filtered out

Fast color correction

The extruder does not have to be stopped

Car quality monitoring

Mixing quality control

Automatic control

Inspection tool

Dosing unit control

Increases production capacity

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