MAAG

MAAG

MAAG Group is a global supplier of integrated systems for polymer processing. It has long been among the leading providers of solutions for melt pumps and melt filtration, pelletizing systems, pulverizing technologies, and recycling systems. The Group manufactures in Switzerland, Germany, Italy, the USA, and China, maintains sales representation in additional countries, and employs more than 1,500 people. MAAG is a company of Dover Corporation (NYSE: DOV) within the Pumps & Process Solutions segment.

Polymer processing Pumps & filtration Pelletizing Pulverizing Recycling

What MAAG addresses in practice

In modern polymer operations, it is essential to maintain a stable process, consistent quality, and the ability to respond quickly to changes in material and production conditions. MAAG builds on a “masterly overview” – broad expertise across the process steps that enables the company to design solutions “from a single source” and align components into a fully integrated system.

Typical solutions combine gear pumps (flow/pressure stabilization), melt filtration (contaminant removal and process stability), pelletizing systems (various pellet shapes and types), and, depending on the application, also pulverizing and recycling solutions.

The Group is represented in the market by a portfolio of brands: AMN, AUTOMATIK, ETTLINGER, GALA, MAAG, REDUCTION, SCHEER, WITTE, XANTEC.

  • More stable processes and quality through alignment of pumps, filtration, and downstream technologies
  • Higher throughput and efficiency thanks to systems engineered as an integrated whole
  • Support across the equipment lifecycle – service, spare parts, upgrades, training

Company headquarters 

MAAG – headquarters in Oberglatt (illustrative photo)
MAAG Group’s headquarters are located in Oberglatt near Zurich (Switzerland).

Portfolio: systems and solutions for polymer processes

MAAG Group provides integrated solutions for the polymer, chemical, petrochemical, pharmaceutical, and food industries. The core portfolio includes gear pumps, filtration systems, pelletizers, dryers, pulverizers, and recycling systems. The emphasis is on quality, performance, and worldwide service support.

Pumps & filtration

Solutions for stable and reliable polymer processing, including demanding operating conditions. Gear pumps are typically used to stabilize the process, while filtration systems / screen changers help maintain melt quality and protect downstream equipment.

Pelletizing, pulverizing, recycling

Pelletizing technologies for various output requirements (pellet shape/size depending on the process), as well as technologies for powder production and recycling solutions where operational reliability and stable output are critical (supported by robust service capabilities).

Services and technical support

MAAG follows a “holistic” service approach: fast availability of genuine spare parts, regular inspections and maintenance, repairs, modernization and upgrades, operator training, and a service network (e.g., rotor sharpening centers). The objective is to keep machines productive and state-of-the-art throughout their service life.

MAAG summary

Focus – integrated solutions for polymer processes (pumps, filtration, pelletizing, pulverizing, recycling)

Global footprint – manufacturing in multiple countries, 1,500+ employees, broad network of locations

Group brands – AMN, AUTOMATIK, ETTLINGER, GALA, MAAG, REDUCTION, SCHEER, WITTE, XANTEC

Service – spare parts, repairs, maintenance, training, upgrades + service network (e.g., sharpening centers)


HSC - Manual screen changer and plate screen changer for filtration solutions and extrusion processes

Manual screen changers from Maag have been the first choice of cost-effective filtration systems in extrusion lines for many years. Starting at size 45, the manual screen changers optionally come with transmission gearing. Here, the breaker plate is equipped with patented gearing and a pinion which allows an effortless screen change even in restricted space conditions or high sealing pressures. The manual screen changer guarantees the protection of gear pumps and fine extrusion die gaps from damage and dirt accumulation.

Suitable for Recycling, Extrusion

Simple operation with quick screen change

High operational reliability

Short material residence time

Leak-free mode of operation

Low pressure consumption

Flow channel geometry without any dead spots

CE

FSC - Hydraulic plate screen changer for filtration systems and polymer production

FSC screen changers from Maag are equipped with a pressure-adaptive sealing system as a standard. Thanks to this sealing system, the required sealing forces are adjusted to the actual melt pressure automatically. The narrow design is especially suited for being used in applications with thermally sensitive materials. Their solid and robust construction, available in all sizes and designs, ensures a reliable and leakfree filtration of molten polymers for many years. The hydraulically operated screen changer reliably guarantees the protection of melt pumps and mold gaps from damage and dirt.

Suitable for Compounding, Recycling, Extrusion, Masterbatch

Simple operation and uncomplicated screen changing

High operational reliability

Short material residence time

Leak-free mode of operation

Low pressure consumption

Flow channel geometry without any dead spots

CE

SSC

Effective single piston screen changer for reliable melt cost effective filtration solution

The compact single-piston screen changers SSC from MAAG provide a cost-effective filtration alternative for extrusion applications which allow for interruptions in the melt stream during screen changeovers. SSC operate without any additional seal. 

Simple operation and uncomplicated screen changing

High operational reliability

Short material residence time

Leak-free mode of operation

Low pressure consumption

Flow channel geometry without any dead spots

CE

DSC - Single piston screen changer for extrusion and compounding applications

Discontinuous DSC screen changers from MAAG with their robust and leak-free operation meet highest quality standards with respect to melt filtration. Due to their constantly improved functionality continuous screen changers from Maag increase product quality significantly. DSC screen changers are based on the proven single-piston design that operates without any additional seals. Their sturdy construction available in all sizes and designs guarantees a reliable and leak-free filtration of polymer melts for many years.

Suitable for Masterbatch,  Compounding, Recycling, Extrusion, Hot Melt Adhesives

Simple operation and uncomplicated screen changing

High operational reliability

Short material residence time

Leak-free mode of operation

Low pressure consumption

Flow channel geometry without any dead spots

CE

Extrex-Y adapter

Twin outlet gear pump for complex extrusion applications

The extrex⁶ Y-Adaptor unites two extrex x⁶ class gear pumps to ensure optimum efficiency and cost-effectiveness in extrusion systems.

Multilayer films

Improved output consistency

Larger range of applications

Short delays

Compact design

Self-cleaning properties

Extrex⁶ MP

Extrusion operations require extremely reliable gear pump systems with high output consistency and a confi guration to suit each application.
The modular design of extrex® gear pumps easily meets the requirements for these
diverse applications.

The extrex⁶ MP is a high pressure gear pump for the most demanding thermoplastic applications. With the new x⁶ class design you have additional benefi ts compared to the classic gear pump designs.

The flange design ST is already the same as the classic trudex, so there is no need to change process connections when replacing classic trudex pumps.

Suitable for Extrusion

Operation in the high-pressure range up to 700 bar

High overall level of efficiency due to cutting-edge gear and slide bearing technology

Flexible use due to simple retro-fitting

Robust and compact construction

Low-pulsation conveying even at high-pressure differentials

Thermorex⁶ TR/TB/TP/TO

Polymer processes require pumps that gently process both high and low viscosity plastic melt through the system.

Specially designed low-compression teeth allow the thermorex®-x⁶ class transfer, booster or metering gear pump to achieve both high pressure and low shear. The plastic melt is conveyed with a constant, precise flow even at high discharge pressures — and this also for low viscosity products like prepolymers, where former pump generations  reached their limits. Additionally, their high efficiency and long service life will enhance the capacity of any given production plant.

Suitable for Resin & Virgin Polymer Production

+ 25 % more wear resistant

- 12 % less energy consumption

+ 10 % better vol. efficiency

- 40 % less temperature increase

+ 30 % better heat transfer in the bearings

- 50 % less pulsation

Extrex⁶ EP

The extrex6 EP gear pump is an intermediate pressure solution for applications requiring higher pressure, greater load bearing considerations for low lubricity products. With the new x6 class design you have additional benefits compared to the classic gear pump designs.

Suitable for Extrusion

Operation in the high-pressure range up to 700 bar

High overall level of efficiency due to cutting-edge gear and slide bearing technology

Flexible use due to simple retro-fitting

Robust and compact construction

Low-pulsation conveying even at high-pressure differentials

extrex⁶ SP

The extrex⁶ SP gear pump is a high pressure gear pump for applications dictating high pressures and loads. With the new x⁶ class design you have additional benefits compared to the classic gear pump designs.

All Pumps are available with ST design (flow optimized) and with the 5R design (Retrofit flange design classic pump).

Extrusion operations require extremely reliable gear pump systems with high output consistency and a configuration to suit each application. The modular design of extrex® gear pumps easily meets the requirements for these diverse applications.

Suitable for Extrusion

Operation in the high-pressure range up to 700 bar

High overall level of efficiency due to cutting-edge gear and slide bearing technology

Flexible use due to simple retro-fitting

Robust and compact construction

Low-pulsation conveying even at high-pressure differentials

Extrex⁶ GU

Extrusion operations require extremely reliable gear pump systems with high output consistency and a configuration to suit each application.
The modular design of extrex® gear pumps easily meets the requirements for these diverse applications.

The extrex⁶ GU gear pump is a general use design that elevates your process to the next level. With the new x⁶ class design you have additional benefi ts compared to the classic gear pump designs.

All pumps are available with ST design (flow optimized) and with the 5R design (Retrofit flange design classic pump).

Suitable for Masterbatch, Compounding, Recycling, Extrusion

Operation in the high-pressure range up to 700 bar

High overall level of efficiency due to cutting-edge gear and slide bearing technology

Flexible use due to simple retro-fitting

Robust and compact construction

Low-pulsation conveying even at high-pressure differentials