Sensors and transducers

Cleaning Kit - Mounting hole for sensors

Transducer Mounting Hole Cleaning Tool Kit

The cleaning tool kit was designed by Dynisco for use in removing excess plastic from mounting holes for pressure and temperature transducers. Installation of transducers into improperly cleaned or sized holes is one of the major causes of damage to these instruments. With this kit, the .312" tip diameter hole, the 45 degree seating surface, and the .451 " hole can be cleaned. The kit includes a gauging plug which is used to verify that the hole has been correctly machined and cleaned. M 10 and M 18 cleaning kits also available. 

Suggested Procedure Step 1: Clean threads of hole with four - fluted bottoming tap until threads are clean. Step 2: Thread the guide sleeve/cleaning drill into the hole. Finger tight is sufficient. In a clockwise motion, push and turn cleaning drill so that the residue is scraped from critical surfaces. Do not rock tool back and forth. Remove tool and clean off residue. Reinsert tool and scrape again. Continue this operation until tool is clean when removed. Step 3: Apply Dykem blueing on gauge plug surfaces below thread. Insert the gauge plug into the hole and rotate until surface binding is encountered. Remove and inspect. Blueing should only be scraped off 45 degree sealing chamfer. If blueing is removed from other surfaces, then mounting hole is not clean or has not been machined properly.

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Transducer Mounting Hole Cleaning Tool Kit

Inquiry system 

Configure your own product according to your requirements and needs. If you are unsure of the configuration, provide us in the notes the necessary information about the existing sensor or product, even a competitor. We will be happy to help you find an alternative Dynisco product. If your request is urgent, let us know. We will do our best to help you resolve this situation to your satisfaction as quickly as possible. If we have all the information, we are able to offer a model with minor differences, which is in stock and you can have another product available the next day.

If you need more information do not hesitate to contact us.

Dynisco Configuration Code:


Suggested procedure

Step 1:
Clean threads of hole with four - fluted bottoming tap until threads are clean. 
Step 2:
Thread the guide sleeve/cleaning drill into the hole. Finger tight is sufficient. In a clockwise motion, push and turn cleaning drill so that the residue is scraped from critical surfaces. Do not rock tool back and forth. Remove tool and clean off residue. Reinsert tool and scrape again. Continue this operation until tool is clean when removed.
  Step 3:
Apply Dykem blueing on gauge plug surfaces below thread. Insert the gauge plug into the hole and rotate until surface binding is encountered. Remove and inspect. Blueing should only be scraped off 45 degree sealing chamfer. If blueing is removed from other surfaces, then mounting hole is not clean or has not been machined properly. 
  Important:
The cleaning tool must be used when the polymer is in a semi - molten state. Care must be taken not to exceed a torque rating of 100 inch - pounds during scraping so as not to damage the cutting edges of the tool. These cutting edges are manufactured from hardened tool steel and will not wear if reasonable care is exercised. It is strongly recommended that a high temperature lubricant be applied to the tap and the threads of the guide sleeve and gauge plug to prevent seizing. 

MDA 460 | 462 | TDA 463

MDA 460 - Sensor with rigid stem
MDA 462 - Sensor with rigid stem and flexible stem
TDA  463 - Combined sensor with rigid stem, flexible stem and built-in temperature sensor


The sensors of this 46X series are specific with a 6-pin bayonet connector and an accuracy of 1.00% of the pressure range. Power supply via 10-12 V DC. Membrane made of 15-5 PH material and coated with the DyMAX layer. The length of the rigid stem and the flexible capillary can be optionally configured.

Vertex Series

Vertex is more accurate than any other mercury-filled sensor and is ideal for industrial applications that require low pressure.

The pressure range for Vertex is now available from 250 - 10,000 PSI. Not only is this an overall improvement to one’s process, but it helps with customers that are focused on sustainability and zero-waste. 

ECHO Series

ECHO sensors are a low-cost solution for common applications.
 

Power supply according to configuration as well as output signal (mV / V - mA - Vdc). Membrane made of 17-4 PH SST material.
 

MDA 435

MDA 435 - Sensor with flexible and exposed capillary


The sensors of this series 435 have a flexible capillary with an exposed mounting tip, which is used in an area where it is not possible to install a standard sensor with a flexible capillary and a rigid stem. Individual models have different accuracy. Model 435 has an accuracy of 0.50% of the pressure range. Power supply with 10-12 V DC and membrane made of 15-5 PH material and coated with DyMAX layer. The length of the flexible capillary can be optionally configured.

MDA 467

MDA 467 - Sensor with flexible and exposed capillary
 

The sensors of this 467 series have a flexible capillary with an exposed mounting tip, which is used in an area where it is not possible to install a standard sensor with a flexible capillary and a rigid stem. Individual models have different accuracy. Model 467 has an accuracy of 1.00% of the pressure range. Power supply with 10-12 V DC and membrane made of 15-5 PH material and coated with DyMAX layer. The length of the flexible capillary can be optionally configured.

MDA 410 | 412 | TDA 412 (NaK)

MDA 410 - Sensor with rigid stem
MDA 412 - Sensor with rigid stem and flexible stem
TDA  412 - Combined sensor with rigid stem, flexible stem and built-in temperature sensor

 

Mercury-free sensors with 10-12 Vdc power supply. They meet the most stringent conditions controlled by the FDA - the Food and Drug Administration and the USDA. The membrane is made of Inconel 718. The length of the rigid rod and flexible capillary can be made and adjusted to the required size.

PT 420 | 422 | TPT 432

PT 420A - Sensor with rigid stem
PT 422A - Sensor with rigid stem and flexible stem
TPT 432A - Combined sensor with rigid stem, flexible stem and built-in temperature sensorThe

PT420A Series transducer is a ±0,50% sensor ideal for melt pressure applications requiring high accuracy, simple installation, repeatability and reliability.

PT 460 | 462 | TPT 463

PT 460F - Sensor with rigid stem
PT 462F - Sensor with rigid stem and flexible stem
TPT 463F - Combined sensor with rigid stem, flexible stem and built-in temperature sensor


Sensors with high accuracy ± 1.0% in optional design. Power supply via 10-12 V dc. Membrane made of 15-5 PH material and coated with DyMAX layer. The length of the fixed rod can be made and adjusted to the required size. 6-pin bayonet connector.

PT 435 A

PT 435 - Sensor with flexible and exposed capillary


The PT 435 series model have been designed for applications where installation space is extremely limited. The exposed part of the capillary allows a bend with a small radius of 3 mm. The specially developed design of the sensor tip facilitates the installation of the sensor in very cramped and confined spaces, where it is not possible to install a standard sensor with a fixed rod or flexible capillary.

PT 467 E

PT 467 - Sensor with flexible and exposed capillary

The PT 467 models have been designed for applications where installation space is extremely limited. The exposed part of the capillary allows a bend with a small radius of 3 mm. The specially developed design of the sensor tip facilitates the installation of the sensor in very cramped and confined spaces, where it is not possible to install a standard sensor with a fixed rod or flexible capillary.

PT 410 | PT412 | TPT412 (NaK)

PT 410 - Sensor with rigid stem
PT 412 - Sensor with rigid stem and flexible stem
TPT 412 - Combined sensor with rigid stem, flexible stem and built-in temperature sensor


The PT 41x series is a sensor with ± 0.50% accuracy, which is ideal for food or medical applications. Its alternative filling (NaK), which replaces mercury.

PT 415D (NaK)

PT415D - Washable sensor with rigid stem and (NaK) filling.


The PT415D pressure transmitter is the ideal choice for food and medical applications that require high accuracy and easy maintenance. It is a washable sensor with insulated wiring type 1/2-14 NPT or an optional 6-pin hermetically insulated bendix connector. PT 415D contains a high temperature fill (NaK, sodium potassium) and an Inconel membrane. Meets FDA and USDA hygiene regulations and requirements.

PT 418 | PT419 | TPT419 (Oil)

PT 418 - Sensor with rigid stem
PT 419 - Sensor with rigid stem and flexible stem
TPT 419 - Combined sensor with rigid stem, flexible stem and built-in temperature sensor
 

Model PT418 | PT419 | TPT419 uses mineral oil as a filler, which meets the requirements of the FDA and USDA and at the same time allows accurate pressure sensing in processes where it is not possible to use mercury fillings. These models are ideal for medical and food or packaging applications.

PT 4194 (Oil) 4-20mA

PT4194 sensors provide an industry standard 4-20 mA amplified signal designed to work with DCS and PLC.

 

It is a sensor with ± 0.5% accuracy ideal for the food or pharmaceutical industry requiring easy installation, repeatability and reliability. It is filled with mineral oil that meets the requirements of FDA 21 CFR 178.3620, 21 CFR 172.878 and 21 CFR 573.680.

PT4195 (Oil) 0-5 Vdc

PT4195 sensors provide a standard 0-5Vdc output signal designed to work with DCS and PLC.

 

It is a sensor with ± 0.5% accuracy ideal for the food or pharmaceutical industry, requiring easy installation, repeatability and reliability. It is filled with mineral oil that meets the requirements of both the USDA and the FDA.

PT4196 (Oil) 0-10 Vdc

PT4196 sensors provide a standard 0-10Vdc output signal designed to work with DCS and PLC.

 The PT4196 is a ± 0.5% accuracy sensor ideal for applications in the food and pharmaceutical industries requiring easy installation, repeatability and reliability. The output signal represents 0-10. The alternative filling of the sensor in the form of oil for the food industry meets the requirements set by the USDA and the FDA.

PT130 | PT140 | PT150 | PT160 Hydraulic sensors

PT 130 = 3 mV / V
PT 140 = 5 V Dc
PT 150 = 10 V Dc
PT 160 = 4 to 20 mA


This range of hydraulic sensors is designed to measure pressure in injection molding applications. It has a very good resistance to cyclic pressure, which is characteristic of these applications and provide information on the change of the hyd profile. pressure together with information on the stability of the injection system.

PT4674 (4-20 mA)

Model PT4674 is a special variant of the pressure sensor with exposed capillary, which has an output signal of 4-20 mA. It is used wherever a conventional sensor with a fixed rod or flexible capillary cannot be installed due to lack of space.

PT4675 (0-5 Vdc)

Model PT4675 is a special variant of the pressure sensor with exposed capillary, which has an output signal of 0-5Vdc. It is used wherever a conventional sensor with a fixed rod or flexible capillary cannot be installed due to lack of space.

PT4676 (0-10Vdc)

Model PT4676 is a special variant of the pressure sensor with exposed capillary, which has an output signal of 4-20 mA. It is used wherever a conventional sensor with a fixed rod or flexible capillary cannot be installed due to lack of space.

MDT 420 | 422 | TDT 432

MDT 420 - Sensor with rigid stem
MDT 422 - Sensor with flexible capillary.
TDT 432 - Sensor with flexible capillary and temperature sensor.
 

Sensor with integrated amplifier (signal converter). Scanning accuracy better than 0.50% of range. Power supply via 10-36 Vdc. Membrane made of 15-5 PH material and coated with DyMAX®. The length of the fixed rod can be made and adjusted to the required size.

MDT 460 | 462 | TDT 463

MDT 460 - Sensor with rigid stem
MDT 462 - Sensor with flexible capillary.
TDT 463 - Sensor with flexible capillary and temperature sensor.


Sensor with integrated amplifier (signal converter). Scanning accuracy better than 1.00% of range. Power supply via 10-36 Vdc. Membrane made of 15-5 PH material and coated with DyMAX®. The length of the fixed rod can be made and adjusted to the required size.

MDT 435

MDT 435 - Sensor with flexible and exposed capillary
 

Sensor with an amplifier (signal converter) in a version with flexible capillary and exposed membrane. Scanning accuracy better than 0.50% of the range. Power supply via 10-36 Vdc. Membrane made of 15-5 PH material and coated with DyMAX®. The length of the fixed rod can be made and adjusted to the required size.

MDT 467

MDT 467 - Sensor with flexible and exposed capillary
 

Sensor with amplifier (signal converter) in version with flexible capillary and exposed membrane. Scanning accuracy better than 1.00% of range. Power supply via 10-36 Vdc. Membrane made of 15-5 PH material and coated with DyMAX®. The length of the fixed rod can be made and adjusted to the required size.

SPX-2 Series

The SPX-2 series is an intelligent pressure transmitter with a 4-20mA output signal designed for demanding applications and is available with various processes and electrical connections.

The SPX - 2 series is a robust welded construction and certified for use in the explosion hazard zone.

SPX-T - 3 Series

TSPX-T (Series 3) is an intelligent series of sensors that includes temperature compensation and Dynisco Innovation - DynaLarity ™. The SPX-T delivers the most powerful sensors in the range. Temperature compensation is based on RTD measurements that compensate for temperature changes that reduce temperature variations and increase accuracy. There is no need to perform a temperature calibration after installing the sensor. 4-20 mA output signal.

SPX-4 Series

The Dynisco SPX-4 Series is an intelligent pressure transmitter with a 4-20 mA output signal designed for use in hazardous, potentially explosive environments and is available with a variety of process and electrical connections.

SPX-5 Series

The SPX 5 Series is an intelligent range of sensors with a 4-20 mA output signal that incorporates DynalarityTM technology. Dynisco's innovation uses an advanced logarithm that linearizes fluctuations due to process effects on the sensor.

PT 467 XL

PT 467 XL- Sensor with flexible and exposed capillary


The PT 467XL series of pressure transmitters are the ideal choice for applications with high accuracy and minimal mounting space. The PT 467XL models have an accuracy of ± 0.5% of range and an exposed capillary with a diameter of 1.5 mm, which allows bending in a radius of 1/16 inch. The sensors are supplied with a Dymax® membrane, which ensures an increase in wear resistance and thus a longer service life. Sensors marked XL have a protector (flexible capillary) up to the tip of the sensor.

ECHO (NaK) Series

Mercury-free design. ECHO sensors represent a low-cost solution for common applications.


Power supply according to configuration as well as output signal (mV / V - mA - Vdc). Membrane made of 17-4 PH SST material.

PT 4654XL

The PT4654 models are ideal for measuring melt pressure in a nozzle or manifold for injection applications.

 

The flexible capillary extends from its electronics housing to the installed tip in the machine melt, which guarantees unrivaled strength and extended sensor life.

PT 4655XL

PT 4655XL - Melt pressure sensors for injection molding applications


The PT4655XL models are ideal for measuring melt pressure in a nozzle or manifold for injection applications. The flexible capillary extends from its electronics housing to the installed tip in the machine melt, which guarantees unrivaled strength and extended sensor life.

PT 4656XL

PT 4656XL - Melt pressure sensors for injection molding applications

The PT4656XL models are ideal for measuring melt pressure in a nozzle or manifold for injection applications. The flexible capillary extends from its electronics housing to the installed tip in the machine melt, which guarantees unrivaled strength and extended sensor life.

MDA 420 | 422 | TDA 432

MDA 420 - Sensor with rigid stem
MDA 422 - Sensor with rigid stem and flexible capillary
TDA  432 - Combined sensor with rigid stem, flexible capillary and built-in temperature sensor


The sensors of this 42x series are specific with an 6-pin threaded connector Bendix and an accuracy of 0.50% of the pressure range. Power supply via 10-12 V DC. Membrane made of 15-5 PH material and coated with DyMAX layer. The length of the fixed rod and the flexible capillary can be optionally configured.

PT139 | PT139A

Dynisco PT139 and PT139A pressure sensors are designed to measure hydraulic pressure in extreme conditions for testing vehicles, stands and other hydraulic and pneumatic applications. These sensors withstand cyclic pressure and provide excellent performance during demanding industrial conditions.

PT199 Pressure sensor

The PT199 pressure sensor is designed to measure pressure on turbine systems. Provides information on pressure or temperature in gas or fuel systems such as gas turbines to regulate gas or fuel flow.

PT303 Pressure sensor

The Dynisco PT303 pressure transmitter is designed for all pressure applications in potentially explosive atmospheres. With high performance and a wide range of pressures, it offers trouble-free operation and flexibility to suit all your requirements.

PT311JA Pressure sensor

The Dynisco PT311JA Washable Pressure Sensor is designed for applications requiring a zero volume pressure port. The recessed diaphragm improves the frequency response. The PT311JA has a full 3 mV / V output signal and offers reliable and accurate pressure measurement of gases, viscous liquids.

PT375 Pressure Transducer

The Dynisco PT 375 pressure transmitter is designed for applications requiring a zero volume pressure port, fast response time and strict cleanliness standards. The high-pressure metal-to-metal seal offers reliable pressure measurement of sludges, viscous liquids and other media that can be homogenized.

EPR3 Push Rod Sensors

The high-temperature EPR3 melt pressure sensor from Dynisco is offered as an alternative to the PT420 and PT460 series. The solid rod design is suitable for applications where the use of a filling medium may not be appropriate, such as applications for the food and pharmaceutical industries and the production of photographic films.
The EPR3 model is available in various pressure variants.
 

EPR4 Push Rod Sensors

The EPR4 series are sensors with ± 0.5% accuracy ideal for food or medical applications requiring easy installation, repeatability and reliability. Technology Push Rod design is especially suitable for food or medical applications with the possibility of filled systems. EPR4 provide an industry standard in the form of an amplified 4-20 mA signal designed to work with DCS and PLC. The EPR4 model is available in various pressure variants.

BP420 - Burst plugs

Model BP420 overpressure plug is specially designed for use in plastic extrusion systems. Blanking plugs (also known as burst fuses) are designed for reliable, emergency release of excessive pressure in the system.

BP520 - Burst plugs with indication

The BP520 series of pressure fuses have a "pop-up" indicator cap. A fine conductor passes through the construction of the fuse and the indicator cover of the part, which, when the fuse is activated or by emergency release of pressure, pushes out the fuse cover and thus disconnects (ruptures) the tested conductor.

DYKE

The Dyke DYKE temperature sensor is specially designed to meet the requirements of the polymer industry. The flexible design of this series allows use in both extrusion and injection molding processes. The mounting thread is compatible with the threads used in pressure sensors. Therefore, DYKE can be used in most extruders. As an alternative to the DYMT series. The DYKE series offers the possibility of thermal insulation. These temperature sensors are suitable for use with materials with abrasive fillers such as glass fibers, etc.

DYMT

The DYMT Series features temperature sensors specifically designed to meet the requirements of the polymer industry. The mounting thread is compatible with the installation holes of the pressure sensors, thanks to which they are ready for use in most extrusion and injection molding processes.

GRMT

Dynisco GRMT is a temperature sensor that differs in the possibility of extending and inserting the measuring probe into the melt stream. This makes it easy to change the scanning position of the sensor. This temperature sensor is used to measure the temperature inside the melt stream. The depth of immersion of the tip in the hot melt stream can vary even at maximum flow and pressure conditions without removing the sensor.

TB422J

The TB422J temperature thermocouple is used to measure the temperature of the polymer melt in extrusion applications. The robust stainless steel probe is made of a fiberglass insulating element and is interchangeable with Dynisco pressure sensors. Thermocouples for measuring the melt temperature are designed and manufactured in accordance with applicable ISA standards with an accuracy traceable to the National Institute of Standard Technology (NIST). National Institute of Standard Technology.

TG422J

Thermocouples are the most common and widely used devices used to measure temperature. The Dynisco TG422J thermocouples offer a versatile and cost-effective variant, making it a popular choice for extrusion applications in the plastics industry. Available in type J and with a 304 stainless steel construction, the probe can be straight or made at an angle of 45 ° or 90 °. Dynisco thermal thermocouples are designed and manufactured to applicable ISA standards with precision following the National Institute of Standard Technology (NIST).

TI422J

The TI422J is an alternative thermocouple that allows you to easily and quickly adjust the dive length to suit any application. The thermocouple can be specified with either a 20 cm spring bayonet cap that allows up to 17 cm of adjustable immersion, thanks to a bayonet lock on the flexible armor to allow the full immersion length "B". Dynisco thermal thermocouples are designed and manufactured to applicable ISA standards to the National Institute of Standard Technology (NIST)

Melt Monitor Series

The Dynisco Melt Monitor alarm series is a melt pressure sensor with an integrated digital display. Optional temperature measurement is also available.

PG4 Series

Dynisco's series of mechanical pressure indicators is the ideal choice for applications that require simple and maintenance-free pressure indication.