Dosing pumps for polymer systems
For more than 100 years, MAAG has been developing and manufacturing pumps at its headquarters in Switzerland. MAAG is proud of its core competence - the development and production of gear pumps for polymers, chemicals and lubricants and filtration systems for the production and processing of plastics. Today, MAAG is one of the world's leading manufacturers of elastomeric extrusion pumps, thermoplastics, extrusion pumps, industrial pumps, chemical pumps and melt pumps for polymer production. Thanks to many years of experience with production and a deep understanding of polymer production and processing processes, gear pumps of all types can be optimally adapted to individual customer requirements. Technical know-how and the ability to respond to specific customer requirements make it possible to achieve the highest possible efficiency for a given industrial process. The maximum service life of MAAG pumps and melting pumps and the minimum downtime are a great guarantee of the successful operation of industrial plants.
Extrex® RV/RB
When it comes to manufacturing profiles and dealing with strainers, high requirements are placed on pumping consistency and extrusion lines. The new gear pump series extrex⁶ RV/RB from MAAG raises the performance of gear pumps for elastomer extrusion to new levels in terms of both economy and processing technology. Product quality is guaranteed by a stable discharge, the lowest tolerance deviations and achieving process stability in quick time.
Optimized flow channels
Highly efficient self-cleaning properties
Low pulsation pumping even at high differential pressures
Compact design
Gentle pressure increases
Minimal temperature increase
Leak-free operation depending on compound sensitivity possible
Extrex⁶ ER
Elastomeric processing requires positive displacement devices that gentle convey high viscosity rubber through the system. Specifically designed, low compression tooth design allow the extrex⁶ ER transfer, booster or metering gear pump to achieve both high pressure and low shear.
The rubber compound is conveyed with a constant, precise flow even at high discharge pressures – and this also for extremely dry or sticky compounds, where former pump generations reached their limits due to scorch. Additionally, their anyway high efficiency and long life span will extend unrivaled due to reduced internal friction.
Suitable for Extrusion
Your SP benefits
Your GU benefits
+ 26 % more spec. vol. than RB
+ 10 % more spec. vol. than RV
+ 14 % more pressure
+ 25 % more wear resistant
+ 25 % more wear resistant
+ 25 % larger sealing surface
Thermorex® TRO/TRP
Polymer processes and polymer applications require polymer transfer pumps which will constantly and reliably feed oligomers and prepolymers through the system. The liquid polymer pump design is highly suitable for low viscosity. Thanks to thermorex® TRP and TRO, reactors no longer have to be pressurized. The good efficiency and long service life increase the efficiency of your production plant with polymer transfer pumps from MAAG.
Suitable for Resin & Virgin Polymer Production
Excellent fill behaviour due to optimized inlet geometries
Optimized flow channels
Completely heated
High overall efficiency, minimized friction thanks to pioneering gear and bearing technology
Low pulsation pumping even at high differential pressures
Compact design
Vacorex⁶ VX
MAAG introduces the vacorex®-x⁶ class gear pump. vacorex⁶ fulfills ideally modern polymer production processes which require pumps that can discharge at high pressure despite very low fill level and high vacuum conditions in the reactor/devolatilization vessel.
MAAG vacorex⁶ process a wide range of different polymer grades without affecting their quality. Reliable, requiring little maintenance, and robust enough to withstand the rigors of years of operation is vacorex⁶ gear pump the ideal solution for such applications.
Suitable for Resin & Virgin Polymer Production
+ up to 40 % more throughput or + 28 % more pressure and + 11 % more throughput compared to the classic pumps with the same pump size
+ 30 % better heat transfer in the bearings
+ 15 % larger inlet with optimized geometry
+ 8 % better vol. efficiency
- 10 % less energy consumption
Thermorex⁶ TR/TB/TP/TO
Polymer processes require pumps that gently process both high and low viscosity plastic melt through the system.
Specially designed low-compression teeth allow the thermorex®-x⁶ class transfer, booster or metering gear pump to achieve both high pressure and low shear. The plastic melt is conveyed with a constant, precise flow even at high discharge pressures — and this also for low viscosity products like prepolymers, where former pump generations reached their limits. Additionally, their high efficiency and long service life will enhance the capacity of any given production plant.
Suitable for Resin & Virgin Polymer Production
+ 25 % more wear resistant
- 12 % less energy consumption
+ 10 % better vol. efficiency
- 40 % less temperature increase
+ 30 % better heat transfer in the bearings
- 50 % less pulsation
Polyrex⁶ PR
Processes in the manufacture of polyolefins require high-pressure gear pumps which build up pressure for the units after the compounder. The new performance driven geometry of polyrex® x⁶ class results in high throughput rates at high flow rates and low shear stress. polyrex⁶ can convey low viscosity polymers where earlier pump generations failed. Thanks to increased pump performance, the specific conveying capacity is 50% higher compared to same housing size pumps of older generations. For debottlenecking existing plants, MAAG offers alternative housing designs with matching interfaces to older pump generations.
Suitable for Masterbatch, Compounding
Instant Flexibility
Flow Economy
Flow Economy
Smart Flow
Viscorex® VR
Polymer processes in the polymer industry require units that gently discharge low and high-viscosity plastic melts from reactors and degassing equipment. The MAAG polymer extraction pump systems and viscorex® transfer gear pumps feature the excellent fill behaviour and short residence times that make them the ideal solution for such polymer applications. Their high efficiency and long service life will enhance the capacity and availability of your polymer production line. viscorex® transfer gear pumps efficiently convey plastic melts with a constant, precise flow.
Suitable for Resin & Virgin Polymer Production
Excellent fill behaviour due to optimized inlet geometries
Optimized flow channels
Gentle treatment of polymer melts thanks to special gear teeth with low squeezing power
High overall efficiency and hence minimized friction thanks to pioneering gear and bearing technology
Low pulsation pumping even at high differential pressures
Compact design
Extrex⁶ GU
Extrusion operations require extremely reliable gear pump systems with high output consistency and a configuration to suit each application.
The modular design of extrex® gear pumps easily meets the requirements for these diverse applications.
The extrex⁶ GU gear pump is a general use design that elevates your process to the next level. With the new x⁶ class design you have additional benefi ts compared to the classic gear pump designs.
All pumps are available with ST design (flow optimized) and with the 5R design (Retrofit flange design classic pump).
Suitable for Masterbatch, Compounding, Recycling, Extrusion
Operation in the high-pressure range up to 700 bar
High overall level of efficiency due to cutting-edge gear and slide bearing technology
Flexible use due to simple retro-fitting
Robust and compact construction
Low-pulsation conveying even at high-pressure differentials
Extrex⁶ EP
The extrex6 EP gear pump is an intermediate pressure solution for applications requiring higher pressure, greater load bearing considerations for low lubricity products. With the new x6 class design you have additional benefits compared to the classic gear pump designs.
Suitable for Extrusion
Operation in the high-pressure range up to 700 bar
High overall level of efficiency due to cutting-edge gear and slide bearing technology
Flexible use due to simple retro-fitting
Robust and compact construction
Low-pulsation conveying even at high-pressure differentials
extrex⁶ SP
The extrex⁶ SP gear pump is a high pressure gear pump for applications dictating high pressures and loads. With the new x⁶ class design you have additional benefits compared to the classic gear pump designs.
All Pumps are available with ST design (flow optimized) and with the 5R design (Retrofit flange design classic pump).
Extrusion operations require extremely reliable gear pump systems with high output consistency and a configuration to suit each application. The modular design of extrex® gear pumps easily meets the requirements for these diverse applications.
Suitable for Extrusion
Operation in the high-pressure range up to 700 bar
High overall level of efficiency due to cutting-edge gear and slide bearing technology
Flexible use due to simple retro-fitting
Robust and compact construction
Low-pulsation conveying even at high-pressure differentials
Extrex⁶ MP
Extrusion operations require extremely reliable gear pump systems with high output consistency and a confi guration to suit each application.
The modular design of extrex® gear pumps easily meets the requirements for these
diverse applications.
The extrex⁶ MP is a high pressure gear pump for the most demanding thermoplastic applications. With the new x⁶ class design you have additional benefi ts compared to the classic gear pump designs.
The flange design ST is already the same as the classic trudex, so there is no need to change process connections when replacing classic trudex pumps.
Suitable for Extrusion
Operation in the high-pressure range up to 700 bar
High overall level of efficiency due to cutting-edge gear and slide bearing technology
Flexible use due to simple retro-fitting
Robust and compact construction
Low-pulsation conveying even at high-pressure differentials
Extrex-Y adapter
Twin outlet gear pump for complex extrusion applications
The extrex⁶ Y-Adaptor unites two extrex x⁶ class gear pumps to ensure optimum efficiency and cost-effectiveness in extrusion systems.
Multilayer films
Improved output consistency
Larger range of applications
Short delays
Compact design
Self-cleaning properties